You are not logged in.    Login  |  Register  |  Help
 
 

Additional Photos (Click to view Larger)
 
Play
Video
Click here to view all literature
View
Literature
Literature
Video

For Immediate Answers Contact:
Dan Wolters
(800) 374-5009 ext.  376
Intl. +1 (704) 841-2001
dan.wolters@exfactory.com





If not available, try his/her backup:
Tony Cornacchione ext 432
tony.cornacchione@exfactory.com


EXF #:   FS-010681  
Brand/Model:  

CEFLA MITO SPRAYER

Machine Type:  

SPRAYING SYSTEM (RECIPROCATING FEED THRU)

Year of Mfg.:   2012
Condition:   Very good condition   
Elect./Voltage:   380/400 V, 50/60 Hz, 3 Ph.
Value New: $ 680,000  
Price: Please Call    Act Now!
Financing:   National Capital Leasing
Region:   MIDWEST (Click for Regional Map)

Description:

CEFLA MITO Complete Spraying System (Reciprocating Feed Thru) for Water Borne and Solvent Borne Coatings with a Costa BL Brush Sander-

This Spray Line is ideal for the application of WATERBORNE and SOLVENT DRYING LACQUERS: These Products assure minimum Environmental Impact.

  • Automatic spraying system "MITO" is mainly based on the use of a closed continuous CFB belt conveying the panels to the spray area. The design has many advanced mechanical solutions to allow considerable advantages.

    Technical Specifications & Features:

  •  The line will obtain the best quantity-quality results, under any work conditions,
    maximum   length                                                 3000 mm.
    minimum   length                                                  250 mm.
    maximum   width                                                 1300 mm
    minimum width                                                      150 mm 
    maximum thickness                                              60 mm
    minimum thickness                                                 5 mm
    working speed                                                        3 M/Min
    VOLTAGE:                                                       415V 50 Hz

    Line Description:

    1. TNS: LOADING BELT CONVEYOR 
    2. COSTA BL BRUSH SANDER                                                                                               
    3. TNS: BELT CONVEYOR
    4. SMARTCLEAN 32 BT PANEL CLEANING/BRUSHING MACHINE
    5. IRM PRE HEAT HOOD UNIT
    6. RECIPROCATING SPRAYING MACHINE MITO
    7. FEV E: HOT AIR DRYING OVEN WITH RECYCLE, with BAR CONVEYOR WITH REINFORCED STRUCTURE
    8. SP-CURVE COVERED with MOTORIZED BELT CURVE RM 2500
    9. FEV EU: AIR BLADES DRYING OVEN with BAR CONVEYOR WITH REINFORCED STRUCTURE
    10. FEV EU:  AIR BLADES DRYING  OVEN with BAR CONVEYOR WITH REINFORCED STRUCTURE
    11. FEV RU: AIR BLADES COOLING OVEN with BAR CONVEYOR WITH REINFORCED  STRUCTURE
    12. TNS: UNLOADING BELT CONVEYOR
    ELECTRIC LINE INTERLOCKING & SMART SPEED CONTROL FOR FULL LINE CONTROL

    1. TNS: LOADING BELT CONVEYOR TNS3000
    Abrasion and solvent proof, antistatic belt.
    Operated by means of motor inverter controlled.
    Length                  3000mm.
    Motorization for standard speed 0,26 kW - up to 11,2 mt/min. Electrical equipment.
    Inverter to control and manage.
    Supplementary rollers for short pieces. Min. 220 mm

    2. COSTA BRUSH SANDING MACHINE MODEL BL (Technical Information upon request)

    3. TNS: BELT CONVEYOR TNS3000
    Abrasion and solvent proof, antistatic belt.
    Operated by means of motor inverter controlled.
    Length                  3000mm.
    Motorization for standard speed 0,26 kW - up to 11,2 mt/min. Electrical equipment.
    Inverter to control and manage.
    Supplementary rollers for short pieces. Min. 220 mm

    4. SMARTCLEAN 32 BT PANEL CLEANING MACHINE
    TOP WORKING PANEL CLEANING MACHINE
    New generation brushing machine designed for the cleaning of flat panels, coated and sanded in line, designed for matt finishing by roller and curtain coaters.
    Large reinforced steel structure.
    no. 1  platform     with     pressure     rollers, independent from brushing unit
    no. 1  stainless steel filament antistatic bar
    no. 1 bristle brush (Tampico), complete with suction hood, counter rotating
    no. 1 air pressure linear timed blower, complete with pneumatic system (575 NL/min).

    Lifting system composed of aluminum extruded profiles with auto lubricating  sliding elements.
    Electric  voltage  400V/3/50  Hz  +·  NEUTRAL  (please  check  if  neutral  wire  is included. If not, please select the proper option).
    Independent lifting of working platform with brush, pressure rollers and blowers with deionizing bars (if foreseen) with thickness adjustment by handwheel with gravitational  adjustment.
    Additional  air pressure linear timed blower, bottom side, complete  with suction  hood   (575 NL/min).

    5. PRE/IRM - INFRARED HOOD WITH VENTILATION
    N. 3 IRM lamps 3,5 kW. Centrifugal lamps cooling fan. Painted  sheet structure.
    Electrical equipment with individual switch for each lamp. Control from the HMI switchboard.
    Execution with explosion proof motor for PRE/IRM.
    BAR CONVEYOR TTE 1500
    Double chain conveyor with chromium-plated bars diameter 25 mm. Forwarding motion by means of motor inverter controlled.
    Length                       1500 mm.
    Execution for speed up to Installed electric power
    Bars pitch 114 mm. Electrical equipment with Inverter to control and  manage.
    ATEX cat. 3G. Bars pitch: 57 mm (per meter).

    6. RECIPROCATING SPRAYING MACHINE MITO

    The maximum flexibility and technology for the continuous spraying of any  kind of raised panels.                                       .
    Machine designed with a solid structure- LASER 3D. Full accessibility thanks to the wide use of glass superficies, access doors and extractable parts.
    Conveying system with CFB belt with sealed edge, driven by inverter.
    Axis driven by the powerful brushless motor and by a sophisticated toothed belt handling system, with recycling sphere bearings. The best performances in speed, acceleration and the softness in guns motion allows to achieve the maximum application quality.
    The central axis holds one guns supporting arm (removable), equipped with quick release (predisposed for max. 4 guns), complete of manual height adjustment:
    Nr. 3 high pressure lacquer feeding circuits with recycle, lacquer filters with stainless steel fittings.
    Exclusive pressurization flows analysis and sophisticated air diffusion plenum with double fan for air intake and filtration: higher lacquer saving, better  machine cleaning. Tanks with supporting areas for filters by Columbus or Andreas type filters.
    Electronic scanner for shape reading and work pieces positioning: maximum efficiency in managing the guns spraying.

    TECHNICAL FEATURES:
    Total length of the machine:           4650 mm
    Total width of the machine:             3850 (4210 with fan) mm
    Machine structure height:               2500 mm

    Electronic  control  unit with PLC and software  for machine  managing.
    Main control cabinet, pressurized, placed at the machine in feed, along the service side complete of cable and wiring system for connection to all the users.
    Spraying  parameters  managing is operated  by PLC:
    working programs set up, measurements of the lacquered surface and of the lacquer consumption, 5"  color " touch screen" display, for diagnostic and control
    possibility to exchange data from and to PLC managing complete lines.
    Possibility to manage pumps for color change/washing (up to 4 pumps).

    7. FEV E: ECOGELE4/6 HOT AIR DRYING OVEN WITH RECYCLE
     
    The hot air in-line  drying ovens- are  specifically  designed  for flash-off/quick drying processes.
    A laminar hot air flow in reverse direction as to panel forwarding motion, with adjustable recycle is provided inside the oven.
    The ventilation system is composed of an air intake and recycle fan equipped with an heating exchanger; a separate exhaust fan is provided.
    Heating medium: hot water. Execution ATEX cat. 3G.
    The unit has 2 NIR lamps.   .
    Power adjustment for each lamp NIR.
    Anti-freezing protection for 1 heating exchanger, with probe and automatic shutter.
    Anti-freezing shutter control. Independent control board.

    8. ENCLOSED FLASH OFF CURVE with BELT CONVERYOR 
    The curve is covered by a sheet panels .
    Exhaust fan.
    Installed electric power
    Air mixed up with solvents exhausted outside Execution ATEX cat. 3G.
    MOTORIZED BELT CURVE RM 2500
    Average radius 2500 mm.
    Adjustable speed by means of inverter
    Straight belt conveyors are placed at the in feed and out feed side of the curve, with following length:
    In feed Conveyor 2000 mm.
    Out feed Conveyor 2000 mm.
    Control from the line control board

    9.  FEV EU: AQUADRY LA/6/S JET AIR DRYING OVEN
    The in-line drying ovens are specifically designed for flash-off/quick drying processes. This oven represents the most efficient drying system for water based stains and lacquers.
    High speed Jet Air with air blades.
    The air flows at high velocity by passing through air blades which are connected to an intake channel; this results in a very efficient heat exchange.
     Infrared lamps.
    In order to further accelerate the drying process, several types of lamps can be used, with different wave lengths: in this way the maximum drying efficacy is achieved, depending on the type of product and on the applied quantity.
    Several types of lamps with different wave lengths can be used, in order to achieve the optimum drying efficiency, depending on the product and on the applied quantity. The lamps are placed crosswise and alternated with the air blades.
    Anti-freezing protection for 1 heating exchanger, with probe  and  automatic  shutter.
    Heating exchanger (hot water) with automatic temperature adjustment: installed thermal power 100000 kcal/h
    The supply includes the temperature adjusting valve and the electric thermo­ regulator operated by a microprocessor.
    Heating medium: hot water. Execution ATEX cat. 3G. Anti-freezing shutter control. Independent  control board.

    10. FEV EU: AQUADRY LA/6 JET AIR DRYING OVEN
    The in-line drying ovens are specifically designed for flash-off/quick drying processes. This oven represents the most efficient drying system for water based stains and lacquers.
    High speed Jet Air with air blades.
    The air flows at high velocity by passing through air blades which are connected to an intake channel; this results in a very efficient heat exchange.
     Infrared lamps.
    In order to further accelerate the drying process, several types of lamps can be used, with different wave lengths: in this way the maximum drying efficacy is achieved, depending on the type of product and on the applied quantity.
    Several types of lamps with different wave lengths can be used, in order to achieve the optimum drying efficiency, depending on the product and on the applied quantity. The lamps are placed crosswise and alternated with the air blades.
    Anti-freezing protection for 1 heating exchanger, with probe  and  automatic  shutter.
    Heating exchanger (hot water) with automatic temperature adjustment: installed thermal power 135000 kcal/h
    The supply includes the temperature adjusting valve and the electric thermo­ regulator operated by a microprocessor.
    Heating medium: hot water. Execution ATEX cat. 3G. Anti-freezing shutter control. Independent  control board.
     
    11. FEV RU: AQUADRY RLA/3 JET AIR COOLING TUNNEL 
    The in-line air blades cooling oven is a very efficient system providing a high thermal exchange and high air velocity.
    The air flows at high velocity by passing through air blades which are connected to an intake channel.
    The cooling efficiency is ensured by the automatic adjustment of the air intake and air exhaust flow rates, operated by electric shutters controlled by thermo­ regulator. The recycled air flow rate can be regulated by manual shutter. Air blades are placed crosswise all over the surface of the oven. Air speed at the air blades outlet max. 30,5 m/sec.

    12 UNLOADING BELT CONVEYOR TNS 3000
    Abrasion and solvent proof, antistatic belt.
    Operated by means of motor inverter controlled.
    Length                  3000 mm.
    Motorization for standard speed up to 11,2 mt/min. 
    Supplementary rollers for short pieces. Min. 220 mm.
     
    ELECTRIC LINE INTERLOCKING & SMART SPEED
    Interlocking with inter-blocks. Electric wiring complete of cables.
    Supporting poles for overhead cable trays.
    Overhead cable trays.
     
Questions? For Instant Communication, Click Here
Special Note:
Comment:
*Dimensions: Available From Product Manager
*Weight: Please Call
Written By: Tony Varda
*Dimensions & Weight data are based on 3rd party information and could be incorrect; please verify & confirm if accurate dimensions & weight are required.

Terms & Conditions